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SHINY (HK) INDUSTRIAL TECHNOLOGY LIMITED Focus on plastic injection mould, die casting mould, magnesium alloy injection mould, plastic and magnesium alloy injection molding
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Plastic Injection Hot Runner Mould Parts For Automobile

Plastic Injection Hot Runner Mould Parts For Automobile

Place of Origin : Dongguan,China
Brand Name : SHINY
Certification : ISO9001: 2008
Model Number : SY-09013
MOQ : 1 SET
Packaging Details : Wooden case or Wooden case with steel frame
Delivery Time : 40 T1
Payment Terms : T/T
Supply Ability : 40 sets/month
Part Name : Auto Parts
Mold Base Standard : LKM Local standard
Standard Of Mold Accessories : ASSAB|cilpres
Runner : Hot runner
Mould Weight : 380 kg
Locating Ring Dimension : Ф3.99
KO Pattern : 7”x7”
Sprue Radius : SR 1/2
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Plastic Injection Hot Runner Mould Parts For Automobile


Quick Detail:


1. Mold base standard: LKM Local standard, DME or HASCO,Customize according to customers' requirements

2. Standard of mold accessories: LKM, DME, HASCO, MISUMI, Meusburger, CUMSA, Progressive, INCORE, HRS, Husky, YUDO, PETS, MOLD-MASTER, MERKLE, Parker, HPS, LKM, EUCHNER, RJG, cilpres, NITTO, CRACK, ASSAB, GSW DIN standard, BOHLER, AISI standard, DAIDO JIS standard, PUNCH etc according to our customers requires

3. Cavity material: H13 HRC48-52

4. Mold life: 1000k shots or according to customers quantity condition to decide it with saving cost for our customers.

5. Gate type: hot runner to BANANA gate according to our customers requires.

7. The part name: Automobile Parts (plastic injection mold)

8. Plastic material: ABS+PC


Applications:


Molding the plastic product by plastic injection machine


Description:


Part Material: ABS+PC

Locating ring Dimension: Ф3.99",

The part name: Automobile Parts

Mold type: plastic injection mold

KO Pattern: 7”x7”,

Sprue Radius: SR 1/2"

Ejection type: ejection pin.


Mold construction description: hot runner system, 2 plates, there are 4 sliders and 12 lifters in core side and there are 2 larger sliders in the core side, there are 12 small sliders in each of the large sliders, many inserts and shut off area.


This part has very high appearance requirements, the defect showed below will not be acceptable, for example, weld line, Dark Sport,Sliver Marks,Gas Trap Effect,Visible Ejector Marks,Deformation,Short shot Filling,Burnt Streaks,Sink Marks,Flash,Over dimension,Under dimension,Stress Crack etc. Moreover, the product finishing surface must meet the requires more than SPI-SPE A-2.


This mould is made in Shiny Mould Factory. It is a mould exported to USA, with complicated structures and high quality requests. Customer needs mold life to be over 1 million shots. We can ensure this mold life and give warrant to our customer that once some mould components are broken during working, if it is caused not by the operation fault from the workers, we can provide new mould components to them free of charge.

Because using Hot Runner system, the mold will have the key advantages showed below:

1. Elimination of the Runner

2. Cycle Time Reduction/Lower Processing Costs

3. Improved Molding System Efficiency

4. Optimal Part Quality

5. Molding Automation

6. Design Flexibility, where flexibility in gate location can help optimize cavity orientation, cooling and mold simplification.

7. Balanced Melt Flow


Specifications:


1.name

Automobile Parts (plastic injection mold)

2.Plastic material

ABS+PC

3.mould base material

S50C

4.cavity material

H13 HRC48-52, 136H, 420, P20, D2, 1040, 0-1, S-7, A2, 1.2344, 1.2083, 1.2311, 1.2739, 1.2343, 1.2510, 1.2767,NAK80,SKD61,718,738,DF-2 etc

5.mold life

1000k shots or according to customers quantity condition to decide it with saving cost for our customers.

6.cavity number

1+1

7.runner

Hot runner

8.gate type

Hot runner to BANANA gate according to our customers requires.

9.mould weight

380 kg

10. mould base standard

LKM Local standard, DME or HASCO,Customize according to customers' requirements

11.cycle time

27second

12. standard of mold accessories

LKM, DME, HASCO, MISUMI, Meusburger, CUMSA, Progressive, INCORE, HRS, Husky, YUDO, PETS, MOLD-MASTER, MERKLE, Parker, HPS, LKM, EUCHNER, RJG, cilpres, NITTO, CRACK, ASSAB, GSW DIN standard, BOHLER, AISI standard, DAIDO JIS standard, PUNCH etc according to our customers requires.

13.design software

Auto CAD ,UG, Pro-E ,Solid Works,moldflow,etc.

14. File Formats

Auto CAD (DWG), DXF, JPG or JEPG, PDF, Pro-E or Pro/Engineer(DRW,PRT), IGES, STEP,XTL,UG parts etc.

15. injection molding machine

About 120T plastic injection machine

16. MOQ

1 set

17. payment

T/T, To be negotiated

18.package

Wooden case or Wooden box with steel frame

19. delivery time(day)

40 T1 according to customers' requirements

20. OEM or ODM

is available

21. mould logo

Based on customer requires

22. after-sales service

one year is warranties


Competitive Advantage:


1-SHINY Mold is a professional Complex injection mold maker and supplier in China. We have accumulated much experience in this field. We have cooperated with many companies domestic and overseas. And we have gained much good reputation from our clients.


2-SHINY can make mold according to the standard showed below, for example, LKM, DME, HASCO, MISUMI, Meusburger, CUMSA, Progressive, ETC, we have many world class supplier to meet our mold requires, for example, INCORE, HRS, Husky, YUDO, PETS, MOLD-MASTER, MERKLE, Parker, HPS, AHP Merkle, LKM, EUCHNER, RJG, cilpres, NITTO, CRACK, ASSAB, GSW DIN standard, BOHLER, AISI, DAIDO JIS standard, PUNCH etc. We can complete reach the customer’s requirement because of the excellent skills, experienced design capability and software,( for example Auto CAD,UG, Pro/E ,Solid Works, Mold flow etc)complete procession equipment, strict quality control system.

3- SHINY has widely served in the field of plastic injection mold, die casting mold, precision plastic mold, double-color mold with more than 10-years experience for auto parts, home appliance, electronic, pipe connector, gear, fitness equipment, medical treatments. Aluminum alloy, zinc alloy and magnesium alloy products etc.

4- Software and Hardware well equipped. For example, high speed CNC with 2µm high-precision, CMM with 1µm high-precision, slow Wire Cut Machine with SODICK, Mirror EDM with SODICK, Milling and Precision Grinder machine with 2µm high-precision, at the same time, we also install these software like Auto CAD,UG, Pro/E ,Solid Works, Mold flow etc.

5- We offer advanced R$D service and best engineer to our customers, DFM and Mold Flow Analysis.

6- High quality, competitive price, on time delivery and excellent service.

7- Patient communication, during the design, we know customer’s all side requests trough deeper communication.

8- Series service of design, prototyping, painting, silk-printing and assembly ( 2 assembly lines for finished products)

9-SHINY uphold the quality first, the user-oriented management philosophy and dedication to customer service, SHINY MOLD management introduction is showed below.


SHINY MOLD management introduction


In order to ensure mold quality, complete customer mold in time and make processing technic and mold structure more reasonable in mold design and manufacture, The company added various review in various stages of mold design and manufacturing, at the same time, we also check everybody on work schedule, work quality, workload, etc, which will greatly mobilize the enthusiasm of the staff work.

1. Making mold progress schedule and evaluation based on standard time node.

2. Making everybody workload based on standard man-hour quota.

3. Work quality evaluation, design and manufacture of abnormal reward and punishment based on our QC record.


Review on the mold structure and processing technic:


1. Mold preliminary review: According to customer requirements to making the mold specification table, and determining the mold parting line, the slider or lifter structure, mold insert type, ejector type, cooling water method and plastic product issue by the design director, project director and deputy general manager. The design engineer makes the DFM report according to the mold preliminary report, drawing 2D mold structure drawing or 3D drawing.

2. Review before cutting steel: When the custom confirms the mold trial date, project engineer must arrange the mold Kick off meeting immediately. After that, on the same date, design engineer must complete the drawings needed to modify and book bulk raw materials such as mold base and cavity insert. The meeting mainly review mold runner system, the parting line, ejection mechanism, cooling water system, mold component strength and whether to meet customer requirements and standards etc.

3.processing technic review: mainly review manufacturing processing and assembling processing, the 3D mold drawing details, see whether mold parts processing is too difficult, whether can ensure the quality requirements, if manufacturing processing and assembling processing is economical , if mold clearance, part number and standard is in accordance with the requirements of the company to do.



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